Few companies ever find themselves underwhelmed when searching the surprisingly vast range of options in industrial mixers. Quite the opposite is true. With such an expansive variety of models, selecting the right one for any application can be daunting. The following are several tips to make these efforts infinitely easier.
Start By Defining Your Needs
Multiple factors must be considered when choosing a unit for any specific application. Among these are the viscosity of the liquids that you’ll be mixing, the necessary capacity of the container, your torque and horsepower requirements, the propeller’s diameter and rotational speed, and the nature of the required mixing cycle. You’ll also have to decide which power supply will suit your facilities and operations. Once you understand your needs in these areas, finding an appropriate model will take far less time.
Determine Your Needs For Capacity
To identify the correct capacity for your mixer, calculate the application volume, the maximum height of the batch, and the diameter and height of the tank. Remember that in many industrial operations, batch sizes may vary occasionally. As such, you should base your calculations on the maximum known batch quantities to identify the most appropriate blending machines for your facilities.
Look For A Mixer That Can Stand Up To The Demands Of The Liquids You’ll Be Using.
Liquids are typically classified according to their behaviors, especially when subjected to changes in temperature. For instance, lotions, latex, gels, and paints are categorized as pseudoplastic liquids that decrease viscosity when mixed at increasing speeds. However, Newtonian liquids like water, mineral oil, and hydrocarbon will maintain the same viscosity at every mixing speed. Due to relative temperatures and viscosity, dilatant liquids will become thicker and more challenging to mix at increased mixing speeds. Slurries, clay, and candy compounds are several examples of rotational force of a motor that’s usually measured in ounces or pounds. Your needs for torque will be determined by the solutions you’re mixing and the expected changes in their viscosity. Horsepower determines how efficient a mixer’s motor is regarding revolutions per minute (RPMs) and torque. It’s important to note that even minute changes in RPM or the industrial mixer‘s impeller can significantly increase the power needed for effective mixing.
Consider The Conditions Of Your Lab
Laboratory conditions will often determine the best power supply for these units. Air-driven models are required in certain instances due to safety concerns about electricity use within these environments. Standard electric mixers will likely suffice in facilities with other electric equipment.
